Incorrect or inconsistent lubrication can impact the reliability and condition of machine negatively. Improper lubrication practices cause nearly 50% of all bearings failures. Moreover, approximately 60% of machine failures stem from inadequate lubrication. Inappropriate lubrication results in loss of $240 billion in the United States per year. The question of what is moly grease is a common one among plant operators. Here is why proper lubrication practices matter to your business.
Improved Bottom Line
It’s doubtless that proper lubrication adds up to your bottom line. It helps protect and preserve your machines and improve overall productivity. Companies tend to rely on the memory of seasoned workers when it comes to lubrication. Recently, companies have turned to computerized and spreadsheets maintenance systems because the human mind has become too fallible. Although spreadsheets maintenance systems are efficient, they don’t streamline the lubrication process. They also don’t provide detailed tracking of lubrication schedule. Your maintenance system should track lubrication trends, the history, and costs that improve uptime and reliability. It should also identify potential bottlenecks and boost employee morale.
A lubrication software system helps a company to improve efficiency, extend the lifespan of machines, reduce costs, and stop the flow of excuses. Your software system should help you manage, track, and document lubrication details. Proper lubrication is the foundation of the entire maintenance process. It helps ensure the success of other maintenance activities such as infrared and vibration. It also helps a company break the cycle of corrective maintenance and minimize equipment repair and replacement. Deficient lubrication is the leading cause of equipment failure. Lubrication is the proven way to keep equipment running efficiently.
Improve Equipment Life Span
Proper lubrication helps reduce excessive heating, friction, and wear. That allows a machine to work more consistently and efficiently for an extended period. Applying oil or grease to your equipment reduces exposure to potential breakdowns and failures.
Adequately oiled and greased plants run longer and more reliably. As such, sudden breakdowns and failures don’t interrupt operations. Lubrication also helps reduce maintenance and replacement costs. Moreover, minimizing operational interruptions increases revenue potential and overall productivity.
Lubricants form a protective layer that helps safeguard surfaces of equipment against corrosion and rust. They prevent your machine from coming into contact with corrosive substances such as water. Lubricants also carry away contaminants to the system filters to avoid breakdowns and failure.
Lubricants serve as conduits that absorb heat and redirect it away from the surface of equipment. Lubricants may either transport the heat to a cooling chamber or dissipate it. In either case, oiling helps control operational temperature and avert heat-related damages.
In short, lubrication is an essential aspect of the reliability of any rotating equipment. Equipment fails prematurely due to neglect or improper lubrication practices. As a plant operator, vigilance helps you maximize the lifespan of your machine. Lubricants have significantly improved the efficiency and reliability of equipment. Lubrication of axial and radial bearings reduces breakdowns and failures, resulting in reliable operations. It also reduces wearing out by absorbing friction between the stationary and rotating components.